Electronics Manufacturing

From Prototyping to full-scale production & long-term product support, you can trust us to take your complex and safety-critical product to market.

Trusted by Tier 1 aerospace leaders.

Electronics Manufacturing

From Prototyping to full-scale production & long-term product support, you can trust us to take your complex and safety-critical product to market.

Trusted by Tier 1 aerospace leaders.

Solutions

Electronics Manufacturing

How We Can Help

Aversan delivers electronics that meet the stringent requirements of certifiable aerospace, defence, and space programs.

Your Challenges

Short production runs. Complex specifications. Zero tolerance for error. Building electronics for certifiable environments demands more than assembly – it requires rigorous processes, full component traceability, and testing aligned with certification standards.

Our Solution

At Aversan, electronics manufacturing goes beyond assembly. We combine NPI support, full traceability, and certification-aligned production with advanced testing and lifecycle services. From managing obsolescence to providing repair and long-term product support, we ensure your electronics remain reliable, compliant, and mission ready.

Our Capabilities

Complex Electronics Production Services

Standards-Compliant Manufacturing

With manufacturing processes tailored for safety-critical environments, every product is built under audited processes aligned with aviation and defence regulations.


What We Deliver:

  • Manufacturing aligned to IPC-A-610, IPC-A-620, and IPC J-STD-001
  • Transport Canada AMO-certified repair capability
  • DFM, DFT, DFA reviews
  • Root Cause Corrective Action (RCCA) and change procedures
  • Complete production travelers and routers
  • First Article Inspection (FAI) reports
  • Lot, revision, and serial number tracking
  • Failure analysis and rework documentation

PCB Assembly & Box Builds

Aversan delivers high-quality, customized PCB design and production solutions for various sectors. We support SMT, through-hole, flex-rigid PCBs, CNC machining, and conformal coating, alongside cable and panel integration.


What We Deliver:

  • High quality PCB/CCA production for safety-critical and high-reliability applications
  • Cadence Allegro, Mentor Graphics Pads, Altium, and Cadence OrCAD (schematic design)
  • Ability to adapt to any new tools required for the project based on customer preference
  • DFF using Siemens PCB Flow-offer
  • DFA/DFT using Test Way

Prototyping & Low-to-Mid Volume Production

Whether you’re validating a design or building the first 100 units, we support iterative builds during testing, cert planning, and early product rollouts.


What We Deliver:

  • Green/Blue/Red Label prototype builds
  • Design for Manufacturability (DFM), Test (DFT), and Cost (DFC)
  • FAI and pre-production documentation (APQP, PPAP)
  • Rapid prototyping with repeatable scaling

Functional & Environmental Testing

We develop custom CCA and LRU-level ATEs to validate performance and compliance in safety-critical environments. Testing is carried out to industry standards or tailored to your requirements, with full traceability and documentation.


What We Deliver:

  • Functional, boundary scan, in-circuit, and flying probe testing
  • Environmental qualification (DO-160G, MIL-STD-810, MIL-STD-461)
  • ESS, HALT, and HASS testing
  • Integrated test reports and coverage documentation

Aversan Solutions

Build Certifiable Avionics Systems with Confidence

Why Aversan?

Quality You Can Count On

With decades of experience in certifiable system development and a fully equipped, aerospace-certified facility, Aversan delivers manufacturing you can trust. We combine rigorous production standards, in-house testing, and flexible support to meet the demands of safety-critical programs.

Certified Processes

Our aerospace-certified facility ensures compliance with the highest industry and regulatory standards

Integrated Testing

We provide in-house qualification and verification services to streamline production and reduce risk

Flexible Production

From prototypes to full-volume runs, we adapt to your program's needs without compromising quality

Proven Experience

With flight hardware, ATE, and certification programs, we bring hands-on expertise to every build

Need Reliable, Aerospace-Grade Production? Connect with Our Manufacturing Team.

Get Our Capabilities Brief

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Our Work

Quality Through Engineering Expertise